The wedge brake was first introduced by Siemens in 2005. It which uses a small computer and an innovative wedge-based connection between brake pads and calipers to dramatically reinvent braking.
Unlike traditional caliper brakes, which use tremendous force to grip a brake rotor with offsetting pads, the wedge design uses a series of interlocking triangular teeth that offset between the caliper and the rotor. A small electric motor pushes the pad toward the rotor by a lateral movement—much like how a watermelon seed can be ejected at high velocity by squishing it between your fingers. The entire system runs on the standard 12-volt electrical system found in most cars.
When the pad hits the rotor, the angular momentum of the moving rotor pulls the pad even further up the interlocking series of wedges, applying even more braking pressure on the car. The motors push in and pull out at an extremely high frequency, which controls braking and keeps the wheels from locking up.
The braking computer receives signals from an electrical sensor attached either to a standard brake pedal or from any other device—including a joystick, paddle or other button. It is truly brake by wire—which means that tomorrow’s cars could more closely resemble today’s video game controllers rather than the more traditional brake and gas pedals.
The new braking system dramatically cuts down on size and moving parts as well. It’s as big a difference as that between the original Compaq luggable computers—the size of an old sewing machine—and today’s svelte and sleek laptop computers.
Reducing weight and complexity cuts down on overall automobile weight, which translates into better fuel efficiency. And with fewer moving parts, it ought to be more reliable as well. There are other environmental benefits too, including eliminating the need for noxious brake fluid.
Siemens also claims a much faster response time for the braking system. It typically takes about 150 milliseconds from when the brake pedal is depressed until the pads deploy against the rotor. Siemens promises that the wedge brake will cut that in half. In addition, because it uses electronics and sensors, it should enable more proactive safety features, applying braking automatically if an object is sensed ahead of the car.
The wedge brake also does away with the ABS system, as that pulse braking can be handled by the on-board computer. Siemens promises that its braking system will eliminate the problems caused by drivers erroneously pumping brakes, which defeats the ABS technology. The wedge brake also doubles as a parking brake, which removes that entire system from the car. This is said to be available by 2008.